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Air Boosters

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Air Boosters

Mercury’s Air Booster is an indigenous product designed to be a Compact, Portable, Efficient and low cost solution for boosting shop compressed Air Pressure by  2, 2.6 or 10times.

Some typical applications requiring such air boosters are listed below :-

Cyclic pressure / life testing of Pressure Gauges, Pressure Switches, Hoses etc.
Burst Strength Testing of pressurized vessels

Seat leakage test of Control Valves.
Operation of pneumatic cylinders, clamps etc. for applications where limited quantity of high pressure air is required.

Portable source of compressed air at pressure higher than plant pressure.
‘PET’ blow moulding machines.
Bag filter blowing.

The advantages of these Air Booster are :-

Compact, light weight & portable.
Efficient use of plant compressed air
Automatically compensates for leakages
Can be used in explosive environments
Easy servicing
Cost saving as it eliminates requirement of a high pressure compressor
Automatic and adjustable lubricator through Mercury’s unique “Autolube Pump”

Air Booster AB160

AB160-10 ( Upto 100 bar )

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Series AB air boosters - Upto 26 bar

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Poppet type solenoid valves

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Pneumatic Actuated Valves

Frequently Asked Questions (FAQ)

Q: What is a Mercury Pneumatics Air Booster, and how does it work?
A Mercury Air Booster is an indigenous, compact system designed to increase existing shop compressed air pressure to a higher desired pressure. It works on the principle of differential areas—utilizing a larger pneumatic cylinder coupled to a smaller one. By automatically reciprocating the cylinders via internal pilot valves, it continuously intensifies the inlet pressure (P1) to a significantly higher output pressure (P2).
Q: What are the available pressure boosting ratios?

Mercury Pneumatics offers standard air-to-air boosters that can intensify shop air by 2 times, 2.6 times, or up to 10 times the inlet pressure. For instance, our specialized Series AB160-10 can boost standard shop air all the way up to 100 bar.

Q: Does the air booster consume compressed air continuously?

No. The booster operates on demand. It reciprocates in proportion to your system’s air consumption. Once the preset downstream pressure is achieved in the air receiver tank, the booster stalls and ceases to consume any plant compressed air. It restarts automatically if downstream pressure drops due to consumption or minor leakages.

Q: Why should I buy a Mercury Air Booster instead of a high-pressure compressor?

Cost and Efficiency. Upgrading or buying a dedicated high-pressure compressor system is expensive to install, run, and maintain. A Mercury Air Booster is a compact, low-cost solution that plugs directly into your existing low-pressure network, boosting the pressure only where it is actually needed.

Q: Is an electrical power supply required to run this booster?

No.  Our Air Boosters are completely air-driven and do not require electrical connections, making them perfectly safe for explosion-prone or hazardous environments.

Q: Can the output pressure be adjusted?

Yes. An integrated air pressure regulator at the outlet of the reservoir allows you to dial in and maintain the exact constant output pressure required for your specific application.

 

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